Regular Wire Archives - Speciality Metals https://www.smetals.co.uk/product-category/wire/regular-wire/ Wed, 29 Jul 2026 14:51:58 +0000 en-US hourly 1 https://wordpress.org/?v=7.0 https://www.smetals.co.uk/wp-content/uploads/2023/04/Smetals_Favicon-100x100.png Regular Wire Archives - Speciality Metals https://www.smetals.co.uk/product-category/wire/regular-wire/ 32 32 Ni80 Nichrome Wire Regular Round Wire | 0.6mm / 22 AWG | 362g Spool https://www.smetals.co.uk/product/ni80-nichrome-wire-regular-round-wire-0-6mm-22-awg-362g-spool/?utm_source=rss&utm_medium=rss&utm_campaign=ni80-nichrome-wire-regular-round-wire-0-6mm-22-awg-362g-spool https://www.smetals.co.uk/product/ni80-nichrome-wire-regular-round-wire-0-6mm-22-awg-362g-spool/#respond Wed, 17 May 2023 14:42:03 +0000 https://www.smetals.co.uk/?post_type=product&p=20621 £ MULTIBUY SAVINGS - Order 3 For 10% Off

✔ Specialists In Rapid Shipments Of Any Size

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Whether you're an amateur builder or a professional electrician, nichrome wire is a go-to option when it comes to resistance to heat and electricity. You might be wondering what makes it so special. Well, at 0.6mm thickness and 22 AWG, the Ni80 Nichrome Wire from Speciality Metals is incredibly versatile. With a high melting point, malleability, and resistance to corrosion, it's an excellent choice for a wide range of applications. Additionally, the rapid heating and quick cool-down make it perfect for those who are looking to save time without sacrificing quality. So whether you're building a new circuit or working on a creative project, this spool of Ni80 Nichrome Wire is definitely worth considering.

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Nichrome Wire

Nichrome wire can be produced with a diameter of 0.05mm to 2mm. We offer these products in a variety of tensile strengths and spool sizes to suit your needs. It is possible to order wires that have been soft annealed or hard drawn.

The Ni80 Nichrome Wire is a versatile metal alloy that is both heat and electricity resistant. This durable wire is able to withstand the intense temperatures required in a wide range of applications due to its high melting point. Additionally, Ni80 Nichrome Wire is malleable and easy to work with, so users can shape it to suit their specific needs. The wire heats up rapidly and cools down quickly, making it ideal for applications requiring rapid thermal response. It is also highly corrosion-resistant, ensuring that it will withstand harsh conditions. This Ni80 Nichrome Wire from specialty metals comes in a sturdy 362g spool with a thickness of 0.6mm / 22 AWG.

Our massive range of wire is courtesy of our relationship with our sister business – Crazy Wire Company.  The Crazy Wire Company offer unrivalled range of round, ribbon and flat wire in many spool size options.  Our businesses all operate out of the same facility, and our order fulfilment and service are second to none.

About The Wire

The specification of this wire spool is:

  • Diameter – 0.6mm (600 Micron – 22 AWG) 
  • Ohms/m – 3.98
  • Weight – 362g (0.362kg)

We also are the exact suppliers for you because:

  • FREE UK delivery on all orders
  • Order dispatch within 24 hours of order
  • Located in Warrington, UK which is the UK home of mesh and metals
  • Our experienced staff are experts in the mesh market and care personally about your customer experience

Furthermore we stock a vast range of wire options that compliment our mesh range perfectly.

 


FAQs About This Product

What Makes Nichrome 80 Wire a Good Choice for Heating Elements?

  1. High Resistivity: One of the primary reasons Nichrome is used in heating elements is its high electrical resistivity. This allows it to produce heat when an electric current is passed through it. The resistance of the wire helps convert electrical energy into heat energy.

  2. Oxidation Resistance: When heated in open air, many materials will oxidise rapidly, meaning they’ll corrode or burn out. Nichrome forms a protective layer of chromium oxide, which helps protect the wire from further oxidation, extending its life.

  3. High Melting Point: Nichrome 80 has a melting point of around 1400°C (2552°F), which means it can operate at high temperatures without melting.

  4. Non-magnetic: This can be an important property for specific applications where magnetic interference could be an issue.

  5. Durability: Nichrome 80 wire has a long lifespan due to its resistance to oxidation and other forms of degradation when heated. This makes it a cost-effective choice in applications where the wire will be subjected to frequent heating and cooling cycles.

  6. Stability: The material does not undergo significant expansion or contraction with temperature changes, ensuring consistent performance over its lifespan.

  7. Ease of Fabrication: Nichrome can be easily shaped and welded, making it adaptable to various applications.

  8. Cost: While there are other materials with higher performance specifications in specific areas (e.g., tungsten has a much higher melting point), Nichrome strikes a good balance between performance and cost for most heating applications.

Does Nichrome 80 Wire Have a Long Lifespan in Heating Applications?

Yes, Nichrome 80 wire is renowned for its long lifespan in heating applications. One of the primary reasons for its durability is its resistance to oxidation, especially at high temperatures. When Nichrome is heated in an oxygen-rich environment, it forms a protective layer of chromium oxide on its surface. This thin layer shields the wire from further oxidation and degradation, allowing it to maintain its integrity and function over extended periods of frequent use. Additionally, Nichrome 80 does not undergo significant expansion or contraction with temperature changes, further enhancing its longevity. Its consistent performance, resistance to external factors, and ability to withstand numerous heating and cooling cycles make Nichrome 80 a preferred choice in many heating applications for its long-lasting properties.

Is Nichrome 80 Wire Suitable for High-Temperature Soldering Applications?

Nichrome 80 wire is more commonly used as a heating element rather than in soldering applications directly. Here’s why:

  1. Melting Point: While Nichrome 80 has a high melting point of around 1400°C (2552°F), soldering applications don’t necessarily require wire with such a high melting point. Instead, the wire itself acts as a heating element in many applications, not as a solder.

  2. Poor Solderability: Nichrome is notoriously difficult to solder to because of its chromium content, which forms a passive oxide layer. This makes it challenging to get solder to adhere properly. If one intends to solder to Nichrome, the area usually needs to be mechanically cleaned and then immediately soldered using a specialised flux.

  3. Resistivity: The primary advantage of Nichrome – its resistivity, which allows it to generate heat when current is passed through it – isn’t necessarily a beneficial property for soldering applications where you want efficient electrical connections without significant resistance.

For high-temperature soldering applications, it’s more common to use solders made from materials with higher melting points, like silver-based alloys. If Nichrome wire is involved in the soldering process, it’s often because the wire itself needs to be connected or integrated into a circuit, not because it’s acting as a solder. In such cases, mechanical connections like crimps or clamps, or alternative methods like spot welding, might be used instead of soldering.

What Is the Maximum Operating Temperature for Nichrome 80 Wire?

Nichrome 80 wire, composed of approximately 80% nickel and 20% chromium, is well-regarded for its heat resistance and is commonly used in heating elements. While it boasts a melting point of around 1400°C (2552°F), in practical heating applications, it’s not operated anywhere near this limit. The maximum operating temperature for Nichrome 80 wire is typically lower, often in the range of 1100°C to 1200°C (2012°F to 2192°F). This ensures the wire’s longevity and safety in its applications. Operating it at temperatures closer to its melting point would reduce its lifespan and could compromise the reliability of the devices it’s used in. Moreover, consistently running the wire at its upper limits would accelerate the oxidation process, even with its inherent oxidation resistance, and could lead to premature failure. Therefore, while Nichrome 80 can withstand very high temperatures, it’s essential to use it within recommended operational limits to maintain its effectiveness and durability.

Is Nichrome 80 Wire Magnetic?

Nichrome 80 wire, a prominent alloy comprised of roughly 80% nickel and 20% chromium, possesses distinct properties that make it favorable for various applications, especially as a heating element. One such property is its non-magnetic nature. Unlike pure iron or certain types of steel, which are intrinsically magnetic, Nichrome 80 does not exhibit ferromagnetic behavior. This non-magnetic characteristic can be particularly advantageous in specific applications where magnetic interference might pose concerns, such as in certain electronic devices or sensors. Thus, the non-magnetic nature of Nichrome 80 wire further broadens its utility in a diverse range of technological and industrial contexts.

 


 

Check out our blog discussing ‘Now Available: Nichrome Wire. It will prove a useful read to help you to make an informed decision on which material would work best for you. 

We are also very proud of our ever expanding YouTube channel. 

Our goal for our blogs, videos and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.  Contact us today if you have any questions at all. We are always really keen to help in any way that we can.

We are also very proud of our highly popular eBay store, check us out there too.

Thank you for checking out our product.

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KA1 (FeCrAl A1) Regular Round Wire | 0.28mm / 30 AWG | 307g Spool https://www.smetals.co.uk/product/ka1-fecral-a1-regular-round-wire-0-28mm-30-awg-307g-spool/?utm_source=rss&utm_medium=rss&utm_campaign=ka1-fecral-a1-regular-round-wire-0-28mm-30-awg-307g-spool https://www.smetals.co.uk/product/ka1-fecral-a1-regular-round-wire-0-28mm-30-awg-307g-spool/#respond Wed, 17 May 2023 14:38:14 +0000 https://www.smetals.co.uk/?post_type=product&p=20614 £ MULTIBUY SAVINGS - Order 3 For 10% Off

✔ Specialists In Rapid Shipments Of Any Size

✔ FREE UK Delivery Included

✔ Immediate Express Dispatch From Stock

✔ Tracked Delivery with Order Updates

✔ 30-Day Returns Accepted

@ ☏  Larger Pack Quantities Available

Let's talk about KA1 (FeCrAl A1) Regular Round Wire. This wire, offered by Speciality Metals, is truly a gem of a find. Its versatility knows no bounds - as a conductor of heat and electricity, it can be used to power so many different things. But that's not all. This wire is also flexible, strong, and even corrosion-resistant. Plus, it's recyclable! FeCrAl is definitely a material to keep your eye on. And with this particular wire coming in a convenient 307g spool, you'll have plenty to work with.

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KA1 Regular Round Wire

FeCrAl A1 wires can be produced with diameter of 0.11mm to 2mm. We offer these products in a variety of tensile strengths and spool sizes to suit your needs. It is possible to order wires that have been soft annealed or hard drawn.

Speciality Metals’ KA1 (FeCrAl A1) Regular Round Wire is a highly versatile and durable conductor of heat and electricity. Besides being flexible, this wire is also exceptionally strong and corrosion-resistant due to its FeCrAl composition. This product also can be easily recycled, making it a more environmentally friendly option. A wide range of applications, from heating elements to electrical resistors, can be served by the wire’s properties. Count on Speciality Metals for high-quality FeCrAl wire tailored to your specifications.

Our massive range of wire is courtesy of our relationship with our sister business – Crazy Wire Company.  The Crazy Wire Company offer unrivalled range of round, ribbon and flat wire in many spool size options.  Our businesses all operate out of the same facility, and our order fulfilment and service are second to none.

About The Wire

The specification of this wire spool is:

  • Diameter – 0.28mm (280 Micron – 30 AWG) 
  • Ohms – 22.75
  • Weight – 307g (0.307kg)

We also are the exact suppliers for you because:

  • FREE UK delivery on all orders
  • Order dispatch within 24 hours of order
  • Located in Warrington, UK which is the UK home of mesh and metals
  • Our experienced staff are experts in the mesh market and care personally about your customer experience

Furthermore we stock a vast range of plain wire options that compliment our mesh range perfectly.

 


FAQs About This Product

How do I Cut and Shape KA1 FeCrAl Wire?

Cutting and shaping KA1 (FeCrAl) wire is relatively straightforward, but you’ll need the right tools and techniques to ensure the best results:

Cutting KA1 (FeCrAl) Wire:

  1. Wire Cutters/Shears: Use wire cutters or shears appropriate for the gauge (thickness) of the wire you are working with. For thin gauges, standard wire cutters will suffice. For thicker gauges, you might need heavy-duty cutters.

  2. Safety First: Always wear safety glasses when cutting wire to prevent any small pieces from flying into your eyes.

  3. Clean Cuts: Make sure your wire cutters are sharp. Dull cutters can deform the wire or create jagged edges.

Shaping KA1 (FeCrAl) Wire:

  1. Mandrels and Jigs: To create coils or specific shapes, you can wrap the wire around a mandrel (a cylindrical object) or use specialised jigs. This is especially common for vaping coil applications.

  2. Pliers: Needle-nose pliers can help in bending and shaping the wire into desired forms, especially for intricate work.

  3. Hammering: If you want to flatten parts of the wire or work-harden it, you can gently hammer it on a steel block or anvil. However, be cautious, as excessive hammering can make the wire too brittle.

  4. Annealing: If the wire becomes too hard to shape due to work-hardening, you can anneal it (soften it) by heating it to a red-hot state and then allowing it to cool. This process will make the wire more malleable. Remember, if you’re working with wire intended for vaping or other sensitive applications, you should clean it thoroughly after annealing.

  5. Consistent Coils: If you’re creating coils, especially for heating or vaping applications, ensure that they are consistent and free from overlaps or gaps. This uniformity ensures even heating and reduces the risk of hot spots.

  6. Safety Measures: When shaping, especially if using tools or applying heat, always take safety precautions. Wear appropriate gloves to prevent burns or cuts and work in a well-ventilated area if you’re heating the wire.

  7. Check the Final Shape: Before finalising your shape, especially in critical applications, double-check the form to ensure it meets your requirements. Ensure there are no sharp kinks or bends, as these can become weak points in the wire.

Is There Any Special Care or Maintenance Required for KA1 Wire?

  1. Oxidation: One of the strengths of KA1 wire is its formation of a protective oxide layer when exposed to high temperatures. This layer helps prevent further oxidation. However, if the wire is subjected to environments with fluctuating temperatures or corrosive elements, it might need more frequent inspections.

  2. Cleaning: In applications where purity is essential, like vaping, the wire should be cleaned thoroughly before use to remove any residues or contaminants. Soaking in isopropyl alcohol and scrubbing with a soft brush can help. Ensure the wire is fully dry before using.

  3. Regular Inspection: For applications involving constant heating and cooling cycles, regular inspections are vital. Look for signs of wear, thinning, breakage, or uneven oxidation. Replace any sections of wire that show these signs.

  4. Avoid Overheating: While KA1 can withstand high temperatures, consistently pushing it to its upper limits can decrease its lifespan. Operate within the recommended temperature ranges for your specific application.

  5. Physical Damage: Avoid any unnecessary bending, pulling, or twisting of the wire, especially if it’s been installed in a permanent fixture. Frequent manipulation can weaken the wire or create stress points.

  6. Storage: If you have spools of unused KA1 wire, store them in a cool, dry place. Keeping them away from corrosive agents, dust, and moisture will help maintain their integrity.

  7. Electrical Checks: For applications where the wire’s resistance is critical, periodically check the wire’s resistance using an ohmmeter. Any drastic changes in resistance could indicate damage or wear.

  8. Avoid Contamination: If soldering or welding the KA1 wire, ensure that the materials used are compatible and won’t introduce contaminants that might compromise the wire’s performance.

  9. Vaping Specific: If you’re using KA1 wire for vaping coils, replace the coils regularly. Over time, gunk can build up on the coils, leading to reduced performance and potentially introducing harmful compounds when heated.

  10. Corrosive Environments: While KA1 is resistant to many corrosive environments, it’s essential to ensure it’s not exposed to chemicals or conditions it might be sensitive to. Depending on the exact composition of the alloy and the environment, reactions can vary.

Are There Any Safety Concerns With Using KA1 Wire?

KA1 wire, like any metal wire used in heating applications, can become extremely hot during operation. Direct contact with a heated wire can result in severe burns. Additionally, if used in applications like vaping, it’s essential to ensure the wire is thoroughly cleaned before use to prevent the inhalation of any contaminants. When the wire is consistently pushed to its upper temperature limits, it might have a reduced lifespan, potentially leading to unexpected breaks or malfunctions. Furthermore, in any electrical application, there’s a risk of shorts or electrical failures if the wire or its connections are not appropriately managed. Overheating or improper use can also lead to degradation, causing the wire to release fumes or particles that might be harmful if inhaled or ingested. As with all electrical components, users should ensure proper installation, frequent inspection, and operate within the recommended parameters to ensure safety.

Can KA1 ReCrAl Wire be Reused?

KA1 (FeCrAl) wire’s potential for reuse largely depends on its prior application and current condition. For instance, when utilised as heating elements in appliances or furnaces, the wire boasts a long service life due to its high oxidation resistance. However, after numerous heating cycles, its resistance may alter, leading to potential failure. While it might be repurposed if there are no signs of degradation, it’s not the same for vaping coils. Coils in vaping devices, given health and safety concerns, shouldn’t be reused as they can accumulate residues and degrade over time. Additionally, if the wire has been used artistically or for crafts without exposure to stress or high temperatures, reshaping and reusing is feasible. Regardless of the scenario, any consideration of reuse should involve a thorough inspection for wear signs, appropriate cleaning, and an unwavering commitment to safety. In essence, while KA1 wire can be repurposed in some situations, its intended new application and its current state should guide the decision, always valuing safety and efficacy over reuse.

Can FeCrAl Wire be Recycled?

Yes, FeCrAl (KA1) wire can be recycled. FeCrAl is an alloy primarily consisting of iron, chromium, and aluminum, all of which are recyclable metals. Recycling facilities that handle ferrous and non-ferrous metals typically have processes in place to separate and reclaim the individual metals from alloys like FeCrAl. When the wire reaches the end of its useful life or is no longer needed, it can be gathered and sent to these facilities. Recycling FeCrAl not only conserves the valuable metals within the alloy but also reduces the environmental impact associated with mining and refining new materials. Moreover, as with many metals, recycling FeCrAl is generally more energy-efficient than producing new metal from raw ore. It’s essential, however, to ensure the wire is free from contaminants or other non-recyclable materials before submitting it for recycling. As the demand for sustainable practices grows, recycling FeCrAl and similar alloys contributes significantly to the broader goals of resource conservation and environmental protection.

 


 

Check out our blog discussing ‘Now Available: Stainless Steel Wire. It will prove a useful read to help you to make an informed decision on which material would work best for you. 

We are also very proud of our ever expanding YouTube channel. 

Our goal for our blogs, videos and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.  Contact us today if you have any questions at all. We are always really keen to help in any way that we can.

We are also very proud of our highly popular eBay store, check us out there too.

Thank you for checking out our product.

The post KA1 (FeCrAl A1) Regular Round Wire | 0.28mm / 30 AWG | 307g Spool appeared first on Speciality Metals.

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316 Grade Stainless Steel Regular Round Wire | 0.2mm / 32 AWG | 336g Spool https://www.smetals.co.uk/product/316-grade-stainless-steel-regular-round-wire-0-2mm-32-awg-336g-spool/?utm_source=rss&utm_medium=rss&utm_campaign=316-grade-stainless-steel-regular-round-wire-0-2mm-32-awg-336g-spool https://www.smetals.co.uk/product/316-grade-stainless-steel-regular-round-wire-0-2mm-32-awg-336g-spool/#respond Wed, 17 May 2023 14:26:05 +0000 https://www.smetals.co.uk/?post_type=product&p=20610 £ MULTIBUY SAVINGS - Order 3 For 10% Off

✔ Specialists In Rapid Shipments Of Any Size

✔ FREE UK Delivery Included

✔ Immediate Express Dispatch From Stock

✔ Tracked Delivery with Order Updates

✔ 30-Day Returns Accepted

@ ☏  Larger Pack Quantities Available

Looking for a reliable and versatile wire for your next project? Look no further than Speciality Metals' 316 Grade Stainless Steel Regular Round Wire. This wire boasts exceptional conductivity for both heat and electricity, making it a top choice for a wide range of applications. Not only that, but it also offers hygienic properties and is completely recyclable - perfect for those who prioritise sustainability. And to top it all off, this wire is impressively strong and highly resistant to corrosion, making it a true marine grade option to withstand the harshest of conditions. Trust us, you won't be disappointed with this top-quality wire.

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The post 316 Grade Stainless Steel Regular Round Wire | 0.2mm / 32 AWG | 336g Spool appeared first on Speciality Metals.

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Marine Grade Stainless Steel Wire

Marine grade stainless steel wires can be produced with diameter of 0.11mm to 2mm. We offer these products in a variety of tensile strengths and spool sizes to suit your needs. It is possible to order wires that have been soft annealed or hard drawn.

The Speciality Metals’ 316 stainless steel regular round wire comes in 0.2 mm thickness and 32 AWG size. As a versatile conductor of heat and electricity, the 336g spool is ideal for a variety of industrial and commercial applications. The hygienic properties of this wire make it ideal for use in the food and beverage industry. Additionally, it is marine grade, which means it will withstand harsh conditions and resist corrosion in marine environments. This stainless steel wire is a sustainable and cost-effective alternative to other non-renewable materials since it is recyclable and eco-friendly. Its remarkable strength and corrosion resistance make it an excellent investment for any company seeking durable, long-lasting materials.

Our massive range of wire is courtesy of our relationship with our sister business – Crazy Wire Company.  The Crazy Wire Company offer unrivalled range of round, ribbon and flat wire in many spool size options.  Our businesses all operate out of the same facility, and our order fulfilment and service are second to none.

About The Wire

The specification of this wire spool is:

  • Diameter – 0.2mm (200 Micron – 32 AWG) 
  • Weight – 336g (0.336kg)

We also are the exact suppliers for you because:

  • FREE UK delivery on all orders
  • Order dispatch within 24 hours of order
  • Located in Warrington, UK which is the UK home of mesh and metals
  • Our experienced staff are experts in the mesh market and care personally about your customer experience

Furthermore we stock a vast range of plain wire options that compliment our mesh range perfectly.

 


FAQs About This Product

What are the Primary Uses of Marine Grade Stainless Steel 316 Wire?

  1. Marine Rigging Hardware: Used extensively in the production of turnbuckles, shackles, clips, thimbles, swivels, and other rigging components that need to withstand the harsh marine environment.

  2. Marine Architectural Applications: Often used for balustrades, handrails, and other architectural details on marinas, boardwalks, and oceanfront properties.

  3. Fishing Equipment: It’s utilised in making fishing lines, nets, and tackle due to its strength and resistance to the corrosive effects of seawater.

  4. Boat and Yacht Fittings: Employed in various boat and yacht components, including railings, ladders, anchor chains, and tie-downs.

  5. Underwater Equipment: Used in the construction of underwater equipment and tools, such as cages for aquaculture or diving accessories.

  6. Desalination Systems: Given its resistance to saltwater, it’s an obvious choice for components in desalination plants and systems.

  7. Corrosion-resistant Wire Ropes: For applications that require both flexibility and resistance to corrosion, such as lifting equipment in marine environments.

  8. Offshore Oil and Gas: In offshore platforms, it’s used in various components due to its resistance to the corrosive marine atmosphere and its ability to withstand high stresses.

  9. Marine Fasteners: Employed in making bolts, nuts, screws, and other fasteners used in marine environments.

  10. Surgical and Medical Instruments: While this isn’t strictly a marine application, the high corrosion resistance of 316 makes it suitable for surgical tools and implants that need to withstand bodily fluids.

Is Stainless Steel 316 Wire Magnetic?

Stainless steel 316 wire, like many austenitic stainless steels, is generally considered non-magnetic in its annealed condition. The structure of austenitic stainless steel, which includes types like 304 and 316, is achieved when the steel is solution annealed and then rapidly cooled. This results in a face-centered cubic crystal structure that lacks the magnetic domains required for magnetism.

However, cold working processes, such as drawing the steel into wire, can introduce some amount of magnetism due to deformation of the metal’s structure. The transformation can result in the formation of magnetic martensite within the originally non-magnetic austenite structure.

That being said, any magnetism introduced by cold working is usually weak compared to ferromagnetic materials like ferritic or martensitic stainless steels. If maintaining a completely non-magnetic property is critical for an application, it’s essential to consider the degree of cold work the 316 wire has undergone and possibly look into annealing processes to restore its non-magnetic state.

Can Stainless Steel 316 Wire be Welded?

Yes, stainless steel 316 wire can indeed be welded. Stainless steel 316, an austenitic grade, is well-known for its excellent weldability among the stainless steels. When welded, it exhibits robust structural integrity and retains a majority of its mechanical properties. The presence of molybdenum in its composition enhances its overall corrosion resistance, especially against chlorides, which can be a concern in weld zones for other steels.

It’s essential to note that while 316 can be welded using most fusion and resistance welding methods, it’s advisable to use a filler metal of the same grade or one that’s closely compatible, such as 316L, when welding. This ensures optimal corrosion resistance, especially in the welded joint. Furthermore, welding processes for stainless steel 316 typically do not require post-weld heat treatment. However, thorough cleaning of the weld zone before and after the welding process is crucial to prevent potential contamination and to ensure the best corrosion resistance in the weld area.

What is the Temperature Resistance of Stainless Steel 316 Wire?

Stainless steel 316 wire exhibits strong resistance to high temperatures, but like all materials, it does have its limits. Generally, SS316 maintains its structural integrity and resists oxidation up to temperatures of about 870°C (1600°F). Beyond this point, the metal can begin to exhibit signs of scaling and may undergo a reduction in its mechanical properties.

Furthermore, continuous exposure to temperatures between 425°C (797°F) and 860°C (1580°F) can lead to precipitation of carbides in SS316, making it susceptible to intergranular corrosion, especially in chloride-rich environments. This phenomenon is commonly referred to as “sensitisation.” The low-carbon variant, 316L, is more resistant to sensitisation and is often chosen when there is a risk of exposure to these temperature ranges, especially during welding processes.

In practical terms, while SS316 wire can handle brief exposures to high temperatures, for prolonged high-temperature applications, more heat-resistant alloys or stainless steel grades might be more appropriate. Always consider both the maximum temperature and the duration of exposure when selecting materials for specific applications.

Can Stainless Steel 316 Wire be Soldered or Brazed?

Yes, stainless steel 316 wire can be soldered or brazed, but the process can be more challenging compared to soldering or brazing softer metals like copper or brass. Here are some considerations and recommendations for soldering or brazing SS316 wire:

  1. Flux is Essential: Stainless steel oxidizes rapidly when heated, so a good flux is necessary to prevent oxidation and ensure proper wetting. Special fluxes designed for stainless steel are available and should be used to achieve a strong bond.

  2. Cleanliness: The surface of the SS316 wire should be clean and free of any oils, grease, or other contaminants. A mechanical cleaning, such as with a wire brush or abrasive pad, followed by a solvent wipe, can be effective.

  3. Soldering: If soldering, use a solder that is designed for stainless steel. High silver content solders often work well. The soldering iron or gun must be sufficiently powerful, as stainless steel requires more heat than softer metals.

  4. Brazing: Brazing, which involves higher temperatures than soldering, can provide a stronger joint. Silver-based brazing fillers are commonly used with stainless steel, especially those formulated to work with ferrous and non-ferrous metals.

  5. Heat Control: Avoid overheating, as excessive temperatures can damage the protective chromium oxide layer on the surface of the stainless steel and reduce the corrosion resistance of the material.

  6. Post-Process Cleaning: Once the soldering or brazing is done, thoroughly clean the joint to remove any residual flux. Leftover flux can be corrosive and may damage the joint over time.

  7. Aesthetic Considerations: Soldering or brazing can discolor the stainless steel, which might be an issue if aesthetics are a concern. Polishing or other finishing methods might be necessary to restore the original appearance.

  8. Safety: As with all soldering and brazing processes, ensure you work in a well-ventilated area and wear appropriate safety gear, especially when using fluxes that release fumes when heated.

 


 

Check out our blog discussing ‘Now Available: Stainless Steel Wire. It will prove a useful read to help you to make an informed decision on which material would work best for you. 

We are also very proud of our ever expanding YouTube channel. 

Our goal for our blogs, videos and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.  Contact us today if you have any questions at all. We are always really keen to help in any way that we can.

We are also very proud of our highly popular eBay store, check us out there too.

Thank you for checking out our product.

The post 316 Grade Stainless Steel Regular Round Wire | 0.2mm / 32 AWG | 336g Spool appeared first on Speciality Metals.

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Ni90 Nichrome Wire Regular Round Wire | 0.37mm / 2 AWG | 343g Spool https://www.smetals.co.uk/product/ni90-nichrome-wire-regular-round-wire-0-37mm-2-awg-343g-spool/?utm_source=rss&utm_medium=rss&utm_campaign=ni90-nichrome-wire-regular-round-wire-0-37mm-2-awg-343g-spool https://www.smetals.co.uk/product/ni90-nichrome-wire-regular-round-wire-0-37mm-2-awg-343g-spool/#respond Mon, 30 Jan 2023 20:19:14 +0000 https://www.smetals.co.uk/?post_type=product&p=18774 £ MULTIBUY SAVINGS - Order 3 For 10% Off

✔ Specialists In Rapid Shipments Of Any Size

✔ FREE UK Delivery Included

✔ Immediate Express Dispatch From Stock

✔ Tracked Delivery with Order Updates

✔ 30-Day Returns Accepted

@ ☏  Larger Pack Quantities Available

Looking for a high-quality wire that can handle any heating or electrical task you throw at it? Look no further than Ni90 Nichrome Wire Regular Round Wire! With a thickness of 0.37mm and a massive 343g spool, this top-quality wire from Speciality Metals is ideal for all your resistance heating needs. And that's not all - with its high melting point, malleability, and rapid heating and quick cool-down times, this wire is the perfect solution for a wide variety of projects. Plus, it's incredibly corrosion-resistant, making it a reliable choice for even the toughest environments. So why wait? Choose Ni90 Nichrome Wire today!

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Ni90 Nichrome Wire

Ni90 nichrome wire can be produced with a diameter of 0.05mm to 2mm. We offer these products in a variety of tensile strengths and spool sizes to suit your needs. It is possible to order wires that have been soft annealed or hard drawn.

Ni90 Nichrome wire is one of the most sought-after materials in several industries, including aerospace, automotive, and electronics. Heating elements, electrical resistors, and other specialised components requiring heat and electricity resistance can be produced with this durable and cost-effective solution. Due to its high melting point and malleability, Ni90 wire can be easily shaped to meet the needs of any project. The wire is also versatile and efficient due to its quick heating and quick cooling properties. Furthermore, its corrosion-resistant properties make it an excellent choice for industrial applications. The 0.37mm / 2 AWG size and 343g spool make it a convenient option for professionals who require a reliable and accessible source of premium quality wire.

Our massive range of wire is courtesy of our relationship with our sister business – Crazy Wire Company.  The Crazy Wire Company offer unrivalled range of round, ribbon and flat wire in many spool size options.  Our businesses all operate out of the same facility, and our order fulfilment and service are second to none.

About The Wire

The specification of this wire spool is:

  • Diameter – 0.37mm (370 Micron – 27 AWG) 
  • Ohms/m – 9.582
  • Weight – 343g (0.343kg)
  • Length – 280 Metres Approx.

We also are the exact suppliers for you because:

  • FREE UK delivery on all orders
  • Order dispatch within 24 hours of order
  • Located in Warrington, UK which is the UK home of mesh and metals
  • Our experienced staff are experts in the mesh market and care personally about your customer experience

Furthermore we stock a vast range of wire options that compliment our mesh range perfectly.

 


FAQs About This Product

Is Nichrome 90 Wire Resistant to Corrosion?

Nichrome 90 wire, also known as Ni90 or Nichrome A1, exhibits reasonable resistance to corrosion, but it is not as inherently corrosion-resistant as some stainless steel alloys. While its primary alloying elements, nickel and chromium, do provide a degree of protection against oxidation and corrosion, it is not immune to the effects of moisture, harsh chemicals, or acidic environments, especially at elevated temperatures. Therefore, while Nichrome 90 wire can maintain its integrity in many vaping and heating applications, it may not be suitable for extremely corrosive conditions. Users should consider the specific environment in which it will be used and take appropriate precautions to ensure the longevity and performance of Nichrome 90 wire in their applications.

Can Nichrome 90 Wire Be Used for Resistance Heating in Industrial Applications?

Nichrome 90 wire, often referred to as Ni90 or Nichrome A1, can indeed be used for resistance heating in certain industrial applications. Its key properties, such as high electrical resistance, rapid heating capabilities, and predictable resistance at various temperatures, make it a suitable choice for heating elements in industrial equipment like ovens, furnaces, and kilns. It can efficiently generate and maintain the required heat levels in these high-temperature environments.

However, it’s essential to consider specific factors when selecting Nichrome 90 wire for industrial heating applications. These factors include the operating temperature range, the corrosive nature of the environment, and the required longevity of the heating element. While Nichrome 90 wire offers advantages in terms of performance, its corrosion resistance may not be as robust as some stainless steel alloys, so compatibility with the operating conditions should be assessed.

Nichrome 90 wire should be properly sized and configured to meet the heating requirements of the industrial process while ensuring safety and efficiency. Consulting with experts or manufacturers in industrial heating systems is recommended to select the most suitable materials and design for a particular application.

Does Nichrome 90 Wire Change Resistance as it Heats Up?

Nichrome 90 wire exhibits a predictable and relatively stable resistance as it heats up, making it an excellent choice for applications where precise control over temperature and resistance is essential. Unlike some materials that experience significant resistance changes with temperature variations, Nichrome 90 wire has a relatively low temperature coefficient of resistance (TCR). This means that its resistance changes only slightly as it heats up, allowing for consistent and controllable heating performance. This property is particularly advantageous in applications like coil building for vaping devices, where users rely on consistent resistance to achieve their desired vaping experience. Nichrome 90 wire’s low TCR facilitates accurate temperature control and reliable performance, making it a popular choice for various heating applications.

What are the Main Applications of Nichrome 90 Wire?

  1. Vaping Coil Building: Nichrome 90 wire is a popular choice among vaping enthusiasts for building coils in electronic cigarettes and vaping devices. Its rapid heating capabilities and predictable resistance make it suitable for creating customised vaping experiences.

  2. Heating Elements: Nichrome 90 wire is used in various heating elements, including those found in electric ovens, toasters, industrial furnaces, kilns, and other high-temperature appliances. Its high electrical resistance and heat resistance properties make it efficient for generating and maintaining heat.

  3. Laboratory Heating: In laboratory equipment, Nichrome 90 wire can be employed as a heating element in devices such as hot plates, heating mantles, and furnaces.

  4. Automotive Applications: In automotive applications, Nichrome 90 wire is sometimes used in heated seats, defrosters, and other electrical systems that require heating elements.

  5. Industrial Process Heating: It is utilised in industrial processes that require controlled heating, such as plastic molding, heat treatment, and certain manufacturing processes.

  6. Customised Heating Solutions: Nichrome 90 wire is also used in custom heating solutions for various industrial and research applications, where its rapid heating response and consistent resistance are advantageous.

What are the Key Properties of Nichrome 90 Wire?

  1. High Electrical Resistance: Nichrome 90 wire has a relatively high electrical resistance, which allows it to generate heat efficiently when an electrical current passes through it. This property is essential for its use in heating coils and elements.

  2. Rapid Heating: It has a lower heat capacity compared to some other materials used in coil building, allowing it to heat up quickly. This rapid heating is advantageous in vaping applications, where users want the coil to reach the desired temperature rapidly.

  3. Predictable Resistance: Nichrome 90 wire offers predictable and stable resistance at various temperatures. This predictability is crucial for users who want to control the vaping experience and tailor it to their preferences.

  4. High Melting Point: It has a high melting point, ensuring that it remains stable and does not deform or break down at the elevated temperatures experienced during coil operation.

  5. Low Temperature Coefficient of Resistance (TCR): Nichrome 90 wire has a relatively low TCR, meaning its resistance changes only slightly as it heats up. This property allows for more accurate temperature control in vaping devices equipped with temperature control features.

  6. Corrosion Resistance: While not as corrosion-resistant as some stainless steel alloys, Nichrome 90 wire offers reasonable corrosion resistance, which is important for maintaining coil integrity and longevity.

  7. Malleability: Nichrome 90 wire is malleable and can be easily shaped and coiled, making it suitable for various coil designs in vaping.

  8. Uniform Composition: It is composed of nickel and chromium in specific proportions, ensuring uniformity and consistency in its properties.

  9. Availability in Various Gauges: Nichrome 90 wire is available in a range of gauges or diameters, allowing users to customise their coils based on their preferences and vaping styles.

  10. Quick Cool-Down: After deactivating the power source, Nichrome 90 wire cools down relatively quickly, reducing the time it takes for the coil to return to a safe temperature.

 


 

Check out our blog discussing ‘Now Available: Nichrome Wire. It will prove a useful read to help you to make an informed decision on which material would work best for you. 

We are also very proud of our ever expanding YouTube channel. 

Our goal for our blogs, videos and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.  Contact us today if you have any questions at all. We are always really keen to help in any way that we can.

We are also very proud of our highly popular eBay store, check us out there too.

Thank you for checking out our product.

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304 Stainless Steel Wire Regular Round Wire | 0.2mm / 32 AWG | 336g Spool https://www.smetals.co.uk/product/304-stainless-steel-wire-regular-round-wire-0-2mm-32-awg-336g-spool/?utm_source=rss&utm_medium=rss&utm_campaign=304-stainless-steel-wire-regular-round-wire-0-2mm-32-awg-336g-spool https://www.smetals.co.uk/product/304-stainless-steel-wire-regular-round-wire-0-2mm-32-awg-336g-spool/#respond Mon, 30 Jan 2023 18:33:52 +0000 https://www.smetals.co.uk/?post_type=product&p=18763 £ MULTIBUY SAVINGS - Order 3 For 10% Off

✔ Specialists In Rapid Shipments Of Any Size

✔ FREE UK Delivery Included

✔ Immediate Express Dispatch From Stock

✔ Tracked Delivery with Order Updates

✔ 30-Day Returns Accepted

@ ☏  Larger Pack Quantities Available

Looking for a wire that is both strong and versatile? Look no further than 304 stainless steel wire! This amazing material is a superb conductor of both heat and electricity, making it perfect for a variety of applications. What's more, it has hygienic properties that make it ideal for use in the food industry, and it is completely recyclable, making it an environmentally friendly choice. But perhaps the best thing about 304 stainless steel wire is its corrosion resistance, which means it can stand up to harsh environments and last for years. So if you need a wire that can do it all, look no further than 304 stainless steel wire from Speciality Metals!

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304 Stainless Steel Wire

304 stainless steel wire can be produced with diameter of 0.11mm to 2mm. We offer these products in a variety of tensile strengths and spool sizes to suit your needs. It is possible to order wires that have been soft annealed or hard drawn.

Speciality Metals’ 304 stainless steel wire has proven to be a highly versatile material in various industries. Heat and electricity conduct well through it, making it ideal for a variety of applications. Additionally, its hygienic properties and recyclable nature make it an ideal choice for industries that require the highest levels of hygiene and sustainability. The exceptional strength and corrosion resistance of this wire ensure long-term durability even in the most challenging environments. You can use 304 stainless steel wire for industrial, commercial, or personal applications, and it delivers on quality and performance.

Our massive range of wire is courtesy of our relationship with our sister business – Crazy Wire Company.  The Crazy Wire Company offer unrivalled range of round, ribbon and flat wire in many spool size options.  Our businesses all operate out of the same facility, and our order fulfilment and service are second to none.

About The Wire

The specification of this wire spool is:

  • Diameter – 0.2mm (200 Micron – 32 AWG) 
  • Weight – 336g (0.336kg)

We also are the exact suppliers for you because:

  • FREE UK delivery on all orders
  • Order dispatch within 24 hours of order
  • Located in Warrington, UK which is the UK home of mesh and metals
  • Our experienced staff are experts in the mesh market and care personally about your customer experience

Furthermore we stock a vast range of plain wire options that compliment our mesh range perfectly.

 


FAQs About This Product

Can Stainless Steel 304 Wire be Heat Treated?

Stainless Steel 304 wire is amenable to heat treatment processes, including annealing, quenching, and tempering. Annealing alleviates internal stresses, enhances ductility, and improves corrosion resistance, making it suitable for shaping without brittleness. Quenching can increase hardness, but it should be followed by tempering to maintain strength and toughness. Tempering involves controlled reheating to strike a balance between these mechanical properties. The specific treatment and parameters should be chosen based on the desired application, and consulting with experts or manufacturers is advisable to ensure proper heat treatment and optimal performance for Stainless Steel 304 wire.

What are Some Common Applications of Stainless Steel 304 Wire?

  1. Wire Mesh and Filtration: Stainless Steel 304 wire is frequently used to manufacture wire mesh screens and filters for applications in agriculture, chemical processing, and industrial filtration.

  2. Aerospace and Aviation: It is used in aircraft components, wire ropes, and safety cables where its corrosion resistance and strength are essential.

  3. Automotive Industry: Stainless Steel 304 wire is utilised in automotive parts like exhaust systems, springs, and fasteners, benefiting from its durability and resistance to rusting.

  4. Construction: It’s employed in architectural components, balustrades, and handrails due to its corrosion resistance and aesthetic appeal.

  5. Food and Beverage Industry: Stainless Steel 304 is preferred for equipment and components in the food and beverage sector due to its hygienic properties, corrosion resistance, and ease of cleaning.

  6. Medical Devices: In medical instruments, Stainless Steel 304 wire is used for its biocompatibility and resistance to sterilisation methods.

  7. Marine Applications: Its resistance to saltwater corrosion makes it ideal for marine applications such as boat rigging and hardware.

  8. Jewelry: Stainless Steel 304 wire is used in jewelry making because it is hypoallergenic, durable, and maintains a polished appearance.

  9. Wire Rope and Cables: It’s commonly used in manufacturing wire ropes and cables for its strength and corrosion resistance, making it suitable for lifting and rigging applications.

  10. Springs and Fasteners: Due to its high tensile strength and resistance to corrosion, it’s employed in the production of springs, screws, and bolts.

  11. Electrical and Electronics: Stainless Steel 304 wire can be found in electrical connectors, antennas, and other electronic components.

Is Stainless Steel 304 Wire Resistant to Corrosion?

Yes, Stainless Steel 304 wire is highly resistant to corrosion, which is one of its most notable attributes. This resistance is primarily attributed to its composition, which includes 18% chromium and 8% nickel. The chromium content forms a protective oxide layer on the surface of the wire when exposed to oxygen, preventing rust and corrosion from forming. This inherent corrosion resistance allows Stainless Steel 304 wire to withstand exposure to a wide range of corrosive environments, including moisture, chemicals, and even some acids. It’s a favored choice for applications where durability and longevity in harsh conditions are essential, such as in marine environments, chemical processing, and the food and beverage industry. However, in extremely aggressive environments, a higher-grade stainless steel, such as 316, may be preferred for its enhanced corrosion resistance.

Can Stainless Steel 304 Wire be Welded?

Yes, Stainless Steel 304 wire can be welded using various welding techniques. Stainless Steel 304 is a readily weldable material due to its composition and properties. Common welding methods for Stainless Steel 304 wire include:

  1. TIG Welding (Tungsten Inert Gas): TIG welding is a popular method for Stainless Steel 304 because it provides precise control over the welding process. It uses a non-consumable tungsten electrode and an inert gas, typically argon, to protect the weld area from contamination. This method produces high-quality, clean welds, making it suitable for applications where appearance and quality are crucial.

  2. MIG Welding (Metal Inert Gas): MIG welding is another effective method for Stainless Steel 304 wire. It uses a consumable wire electrode and an inert gas shield to protect the weld. MIG welding is known for its speed and ease of use, making it suitable for a wide range of applications.

  3. Shielded Metal Arc Welding (SMAW): SMAW, often referred to as stick welding, can be used for Stainless Steel 304 wire as well. It involves a coated electrode that provides both the filler material and flux. While SMAW is less common for Stainless Steel 304, it can be used in certain situations.

  4. Resistance Spot Welding: In manufacturing and automotive applications, Stainless Steel 304 wire can be spot welded using resistance welding techniques, where an electrical current is passed through the wire to create a weld at specific points.

When welding Stainless Steel 304, it’s essential to follow proper welding procedures and use the appropriate filler material (such as 308L) to maintain its corrosion resistance and mechanical properties. Adequate shielding gas and weld parameter control are also crucial to prevent oxidation and ensure a strong, durable weld. Additionally, post-weld cleaning and passivation may be necessary to restore the material’s corrosion resistance after welding. Consulting with experienced welders or engineers is advisable for specific welding applications.

Is Stainless Steel 304 Wire Safe for Food Contact?

Yes, Stainless Steel 304 wire is considered safe for food contact and is widely used in the food and beverage industry. Its safety for food applications is due to its excellent corrosion resistance, hygienic properties, and non-reactivity with food substances. Stainless Steel 304 does not impart any flavors or odors to the food, making it an ideal choice for equipment and utensils used in food processing, storage, and preparation. Its resistance to corrosion ensures that it can withstand exposure to various acidic and alkaline food products without degrading or contaminating the food. This makes Stainless Steel 304 a preferred material for items like food preparation tables, cookware, containers, and even components in commercial and industrial food processing machinery. Additionally, its smooth and easy-to-clean surface further contributes to its suitability for food contact, as it minimises the risk of bacterial growth and simplifies sanitation procedures.

 


 

Check out our blog discussing ‘Now Available: Stainless Steel Wire. It will prove a useful read to help you to make an informed decision on which material would work best for you. 

We are also very proud of our ever expanding YouTube channel. 

Our goal for our blogs, videos and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.  Contact us today if you have any questions at all. We are always really keen to help in any way that we can.

We are also very proud of our highly popular eBay store, check us out there too.

Thank you for checking out our product.

The post 304 Stainless Steel Wire Regular Round Wire | 0.2mm / 32 AWG | 336g Spool appeared first on Speciality Metals.

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KA1 (FeCrAl A1) Regular Round Wire | 0.12mm / 36 AWG | 220g Spool https://www.smetals.co.uk/product/fecral-a1-regular-round-wire-0-12mm-36-awg-220g-spool/?utm_source=rss&utm_medium=rss&utm_campaign=fecral-a1-regular-round-wire-0-12mm-36-awg-220g-spool https://www.smetals.co.uk/product/fecral-a1-regular-round-wire-0-12mm-36-awg-220g-spool/#respond Thu, 26 Jan 2023 10:06:57 +0000 https://www.smetals.co.uk/?post_type=product&p=18714 £ MULTIBUY SAVINGS - Order 3 For 10% Off

✔ Specialists In Rapid Shipments Of Any Size

✔ FREE UK Delivery Included

✔ Immediate Express Dispatch From Stock

✔ Tracked Delivery with Order Updates

✔ 30-Day Returns Accepted

@ ☏  Larger Pack Quantities Available

Looking for a versatile, conductive wire that can handle any task? Look no further than KA1 (FeCrAl A1) Regular Round Wire! This wire is perfect for those who need a flexible, strong conductor of electricity and heat. With a thickness of 0.12mm and spool size of 220g, you'll have plenty of material to work with. What's even better? This wire is recyclable and corrosion-resistant, making it a more sustainable option for all your electrical needs. So whether you're a DIY enthusiast or a professional electrician, KA1 Regular Round Wire is the perfect solution for your electrical projects.

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0.12mm KA1 Regular Round Wire

This is to quality 0.12mm diameter FeCrAl A1 round wire. FeCrAl A1 wires can be produced with diameter of 0.11mm to 2mm. We offer these products in a variety of tensile strengths and spool sizes to suit your needs. It is possible to order wires that have been soft annealed or hard drawn.

Regular round wire in KA1 (FeCrAl A1) has become a staple in a wide range of industrial applications. With a thickness of 0.12mm / 36 AWG, it offers increased flexibility while still maintaining exceptional strength, making it ideal for intricate and complex projects. It is not only a competent conductor of heat and electricity, but it is also highly resistant to corrosion and high temperatures. The combination of its thermal stability and longevity makes it a perfect solution for products that require superior performance. In addition, KA1 Regular Round Wire is recyclable, making it an eco-friendly choice for companies seeking to reduce their carbon footprint. With Speciality Metals’ 220g spools, you can obtain this essential material conveniently and affordably.

Our massive range of wire is courtesy of our relationship with our sister business – Crazy Wire Company.  The Crazy Wire Company offer unrivalled range of round, ribbon and flat wire in many spool size options.  Our businesses all operate out of the same facility, and our order fulfilment and service are second to none.

About The Wire

The specification of this wire spool is:

  • Diameter – 0.12mm (120 Micron – 36 AWG) 
  • Weight – 220g (0.220kg)
  • Length – Approx. 2000 Metres

We also are the exact suppliers for you because:

  • FREE UK delivery on all orders
  • Order dispatch within 24 hours of order
  • Located in Warrington, UK which is the UK home of mesh and metals
  • Our experienced staff are experts in the mesh market and care personally about your customer experience

Furthermore we stock a vast range of plain wire options that compliment our mesh range perfectly.

 


FAQs About This Product

What is 0.12mm FeCrAl (KA1) Round Wire?

KA1 is a type of wire made from an iron-chromium-aluminium alloy (FeCrAl) and is commonly used in heating elements and high-temperature applications. The wire has a diameter of 0.12mm, which is considered ultra-fine and can be used in a wide range of industrial and commercial applications due to its excellent resistance to oxidation and high-temperature strength.

KA1 wire has a high resistance to oxidation and corrosion at high temperatures and is commonly used in applications such as electric heating elements in home appliances, industrial furnaces, and heating elements in tobacco vaporizers. It is also used in the production of high-temperature resistance wire-wound resistors and in electronic cigarette coils.

KA1 wire is known for its high electrical resistance and good formability, it is also easy to work with and can be bent, twisted, and shaped without losing its resistance properties.

Additionally, 0.12mm wire can be used for jewellery making, such as for creating wire-wrapped pendants or earrings.

It is important to note that KA1 wire should be used only in dry environments, as it is not suitable for use in atmospheres containing chlorine or sulphur.

What are the Primary Uses of KA1 Wire?

KA1 round wire, also known as FeCrAl wire, is a type of wire made from an iron-chromium-aluminium alloy and is commonly used in heating elements and high-temperature applications. Some of the most common uses for KA1 round wire include:

  1. Electric heating elements: used in the production of electric heating elements for home appliances, such as ovens, toasters, and hair dryers.
  2. Industrial Furnaces: used in the production of heating elements for industrial furnaces, such as furnaces for heat treatment, annealing, and sintering.
  3. Wire-wound resistors: used in the production of wire-wound resistors, which are used in electronic devices and equipment to control the flow of electricity.
  4. Electric motors: used in the production of electric motors, such as those found in fans and pumps.
  5. High temperature furnace: used in high-temperature furnace, such as in glass production, solar cell production, and more
  6. Laboratory equipment: used in the production of heating elements for laboratory equipment such as heating mantles and ovens
  7. Re-crystallization of semiconductors: used in the re-crystallization of semiconductors, which improves the quality and performance of the semiconductors.

It is important to note that KA1 round wire should be used only in dry environments, as it is not suitable for use in atmospheres containing chlorine or sulphur.

What Temperature Can KA1 Wire Withstand?

FeCrAl (often known by the brand name “Kanthal” or “KA1” for certain types) is an iron-chromium-aluminum alloy used primarily for its high resistance and excellent oxidative properties at elevated temperatures.

The maximum continuous operating temperature of FeCrAl (KA1) wire is typically up to 1400°C (2550°F). However, the exact temperature may vary based on the specific alloy composition, the application it’s used in, and the environmental conditions. Always refer to the manufacturer’s specifications and guidelines when determining the appropriate temperature range for a particular wire or application.

Is KA1 FeCrAl Wire Magnetic?

FeCrAl (KA1) wire is generally considered to be slightly magnetic, especially at room temperature. However, its magnetic properties decrease as it’s heated. When the wire is at or above certain temperatures, it exhibits reduced magnetic permeability, making it essentially non-magnetic at those elevated temperatures.

It’s worth noting that while FeCrAl has some magnetic properties at room temperature, it’s not as magnetic as regular iron or some stainless steel alloys. If magnetic properties are a concern for a specific application, it’s essential to test the wire under the relevant conditions or consult the manufacturer’s data.

Can KA1 FeCrAl Wire be Welded or Soldered?

Yes, KA1 (FeCrAl) wire can be both used for welding and soldering, but there are certain considerations to keep in mind:

Welding:

  1. Welding FeCrAl: FeCrAl can be challenging to weld compared to some other materials due to its composition and properties. However, with the proper technique, it can be welded successfully.
  2. Technique: Tungsten Inert Gas (TIG) welding is one of the most commonly used methods for welding FeCrAl.
  3. Filler Material: When welding FeCrAl, it’s often best to use a matching filler material or one specifically designed for high-resistance alloys.
  4. Preparation: Ensure the surfaces to be welded are clean and free from oxides or contaminants to achieve a solid weld.
  5. Heat Management: Careful management of heat input during the welding process is essential to avoid damaging the alloy’s properties.

Soldering:

  1. Oxide Layer: FeCrAl develops a stable oxide layer when heated. This oxide layer can make soldering challenging since solder does not readily wet or bond to oxidised surfaces.
  2. Flux: Using an aggressive flux can help in breaking down the oxide layer and promoting better adhesion of the solder.
  3. Solder Choice: High-temperature solders are typically used with FeCrAl because the alloy itself is used in high-temperature applications. Using a solder that melts at a lower temperature than the wire’s operating range is not advisable.
  4. Preparation: As with welding, cleaning the wire before soldering can make the process more successful. Removing as much of the oxide layer as possible will help the solder bond.

 


 

Check out our blog discussing ‘Now Available: Stainless Steel Wire. It will prove a useful read to help you to make an informed decision on which material would work best for you. 

We are also very proud of our ever expanding YouTube channel. 

Our goal for our blogs, videos and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.  Contact us today if you have any questions at all. We are always really keen to help in any way that we can.

We are also very proud of our highly popular eBay store, check us out there too.

Thank you for checking out our product.

The post KA1 (FeCrAl A1) Regular Round Wire | 0.12mm / 36 AWG | 220g Spool appeared first on Speciality Metals.

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316L Grade Stainless Steel Regular Round Wire | 0.4mm / 26 AWG | 336g Spool https://www.smetals.co.uk/product/316l-grade-stainless-steel-regular-round-wire-0-4mm-26-awg-336g-spool/?utm_source=rss&utm_medium=rss&utm_campaign=316l-grade-stainless-steel-regular-round-wire-0-4mm-26-awg-336g-spool https://www.smetals.co.uk/product/316l-grade-stainless-steel-regular-round-wire-0-4mm-26-awg-336g-spool/#respond Wed, 25 Jan 2023 13:53:23 +0000 https://www.smetals.co.uk/?post_type=product&p=18694 £ MULTIBUY SAVINGS - Order 3 For 10% Off

✔ Specialists In Rapid Shipments Of Any Size

✔ FREE UK Delivery Included

✔ Immediate Express Dispatch From Stock

✔ Tracked Delivery with Order Updates

✔ 30-Day Returns Accepted

@ ☏  Larger Pack Quantities Available

Have you heard about the 316L Grade Stainless Steel Regular Round Wire by Speciality Metals? This wire is seriously versatile, making it perfect for a range of applications. Not only is it a great conductor of heat and electricity, but it also boasts hygienic properties, making it a popular choice for industries such as food and pharmaceuticals. Plus, it's recyclable, which is always a major plus. But perhaps the best thing about this wire is its strength and corrosion resistance. No need to worry about it breaking down anytime soon! So, whether you're in need of wiring for electronics or need a durable option for industrial use, the 316L Grade Stainless Steel Regular Round Wire should definitely be on your radar.

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Stainless Steel Regular Round Wire

Stainless steel regular round wire can be produced with diameter of 0.11mm to 2mm. We offer these products in a variety of tensile strengths and spool sizes to suit your needs. It is possible to order wires that have been soft annealed or hard drawn.

Specialty Metals introduces 316L Grade Stainless Steel Regular Round Wire, an excellent choice for any wiring application. Due to its versatility, it can conduct both heat and electricity, making it useful in a wide range of industries. Besides its excellent conductivity, it also boasts hygienic properties that make it ideal for food processing equipment and medical instruments. Aside from its strength, the wire has a remarkable bearing capacity, making it an ideal material for heavy duty applications. Also, it is corrosion-resistant, ensuring long-term durability even when exposed to harsh conditions. Additionally, it is recyclable, making it an eco-friendly option. These excellent features make Speciality Metals’ 316L Grade Stainless Steel Regular Round Wire a top choice for manufacturers across a wide range of industries.

Our massive range of wire is courtesy of our relationship with our sister business – Crazy Wire Company.  The Crazy Wire Company offer unrivalled range of round, ribbon and flat wire in many spool size options.  Our businesses all operate out of the same facility, and our order fulfilment and service are second to none.

About The Wire

The specification of this wire spool is:

  • Diameter – 0.4mm (400 Micron – 26 AWG) – SS316L Marine Grade Stainless Steel Wire
  • Ohms/ft – 5.97
  • Weight – 336g (0.336kg)

We also are the exact suppliers for you because:

  • FREE UK delivery on all orders
  • Order dispatch within 24 hours of order
  • Located in Warrington, UK which is the UK home of mesh and metals
  • Our experienced staff are experts in the mesh market and care personally about your customer experience

Furthermore we stock a vast range of plain wire options that compliment our mesh range perfectly.

 


FAQs About This Product

What is the Difference Between SS316 and SS316L Wire?

Stainless steel 316 (SS316) and 316L (SS316L) are austenitic stainless steels prized for their corrosion resistance. The primary distinction between the two lies in their carbon content: SS316 typically has a carbon content up to 0.08%, whereas SS316L, indicated by the “L” for “low carbon”, contains no more than 0.03%. This difference in carbon content affects their behavior in certain situations. Both offer strong resistance to corrosion, especially from chloride ions. However, the reduced carbon in SS316L makes it less susceptible to sensitisation, a form of corrosion that can occur after welding or other high-temperature exposures in some corrosive environments.

From a mechanical perspective, both steels possess similar primary properties, but the lower carbon in SS316L might render it slightly less robust than SS316. Yet, this distinction in strength is often negligible in practical applications. SS316L’s superior resistance to carbide precipitation during welding makes it less likely to experience intergranular corrosion post-welding compared to SS316. Therefore, SS316L is often the choice for welded components or situations requiring enhanced corrosion resistance after heat treatment. Meanwhile, SS316 might be selected when maximum strength is paramount. Costs for the two materials are generally comparable, with price variations being more influenced by market dynamics than by the intrinsic properties of the metals.

What are the Primary Uses of Stainless Steel 316L Wire?

  1. Medical Applications: Due to its excellent resistance to corrosion, biocompatibility, and non-reactive properties, 316L is used extensively in the medical field for surgical instruments, orthopedic implants, and other medical devices.

  2. Marine Environments: The enhanced corrosion resistance, especially against chlorides, makes 316L an excellent choice for marine applications, including rigging, boat fittings, and marine fasteners.

  3. Jewelry: Its hypoallergenic properties and resistance to tarnishing make 316L a popular choice for jewelry, especially for pieces like bracelets, necklaces, and watch bands.

  4. Food & Beverage Industry: 316L’s resistance to acids and salts makes it ideal for applications in the food and beverage industry, where it’s used for processing equipment, storage tanks, and conveyors.

  5. Water Treatment: Components used in water treatment and purification often come in contact with corrosive elements. 316L’s resistance to such elements makes it suitable for screens, tanks, and other related equipment.

  6. Wire Mesh and Screens: Due to its durability and corrosion resistance, it’s used in wire meshes and screens, especially in marine or corrosive environments.

  7. Welding: Given its low carbon content, which reduces the risk of carbide precipitation, 316L wire is frequently used as a filler material for welding applications of similar alloys.

  8. Petroleum & Petrochemical Industries: 316L’s resistance to a range of chemicals makes it useful in refineries and in the production of petrochemical products.

  9. Architectural & Structural Applications: Its aesthetic appeal combined with corrosion resistance makes it suitable for structural and decorative uses, especially in coastal areas with salt exposure.

  10. Electronics: In certain specialised electronics applications, 316L wire is utilised for its non-reactive properties and resistance to environmental factors.

Is Stainless Steel 316L Wire Magnetic?

Stainless steel 316L, an austenitic grade, is typically considered non-magnetic in its annealed condition. The austenitic structure of stainless steels like 316L is characterised by a face-centered cubic crystal arrangement which inherently lacks the magnetic domains found in ferritic and martensitic steels, making it non-magnetic. However, cold working processes, such as when the steel is drawn into wire or undergoes extensive bending or shaping, can introduce a degree of magnetism. This happens because the cold working can lead to the formation of a magnetic phase within the non-magnetic austenitic structure. Nevertheless, the magnetism induced is usually weak, especially when compared to inherently magnetic steels. For applications where non-magnetic characteristics are critical, it might be necessary to anneal the steel after cold working to restore its predominantly non-magnetic state.

Can Stainless Steel 316L Wire be Welded or Soldered?

Absolutely, stainless steel 316L wire is renowned for its exceptional weldability. Being an austenitic grade, 316L is intrinsically suited for welding, allowing it to maintain a substantial portion of its mechanical properties post-weld. Its lower carbon content, denoted by the “L” in 316L, diminishes the risk of carbide precipitation during the welding process. This is pivotal as carbide precipitation can render the steel more susceptible to intergranular corrosion. Thus, 316L is often the preferred choice for welded components, especially in corrosive environments. Moreover, this stainless steel can be soldered, though it’s essential to use the appropriate flux to counteract oxidation during the soldering process. Specialised fluxes for stainless steel can enhance the wetting and bonding of the solder. Cleaning the wire’s surface and ensuring it’s free from contaminants can further optimise the soldering process.

How do I Clean Stainless Steel 316L Wire?

Cleaning stainless steel 316L wire is vital to maintain its corrosion resistance, appearance, and overall performance.

  1. Regular Cleaning:

    • Use warm water and a soft cloth or sponge. Simply wipe the surface gently and dry it with a towel to prevent water spots, which can be caused by minerals in the water.
  2. Mild Detergent Cleaning:

    • For more stubborn dirt or residues, add a few drops of mild dishwashing detergent to the warm water. After cleaning, rinse thoroughly with clean water to remove any remaining soap and dry with a cloth.
  3. Stainless Steel Cleaners:

    • For tougher stains, specialised stainless steel cleaners or polishes can be employed. Always follow the manufacturer’s directions, and after application, rinse the wire and dry it thoroughly.
  4. Removing Fingerprints:

    • Fingerprints can be noticeable on stainless steel. Use a household glass cleaner or specific stainless steel cleaner to remove them. Spray the cleaner on a soft cloth and wipe the surface, then rinse and dry.
  5. Avoiding Scratches:

    • Always use a soft cloth or non-abrasive sponge to clean. Abrasive pads or brushes can scratch the surface, compromising the wire’s appearance and potentially affecting its corrosion resistance.
  6. Removing Oxidation or Tarnish:

    • A mild solution of baking soda and water can be effective. Apply the paste, gently rub along the wire’s grain, then rinse thoroughly and dry.
  7. Rust Stains:

    • If rust spots appear, they can be treated with a paste of baking soda and water, or a specialised stainless steel cleaner. It’s essential to address rust spots promptly to prevent further corrosion.
  8. Avoiding Harmful Cleaners:

    • Never use bleach or cleaning solutions containing chlorine on stainless steel, as they can corrode the surface. Additionally, steer clear of abrasive cleaning powders or pads that can scratch the steel.
  9. Storage:

    • If storing the wire for an extended period, ensure it’s dry and clean. Store in a cool, dry place away from chemicals or contaminants.

 


 

Check out our blog discussing ‘Now Available: Stainless Steel Wire. It will prove a useful read to help you to make an informed decision on which material would work best for you. 

We are also very proud of our ever expanding YouTube channel. 

Our goal for our blogs, videos and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.  Contact us today if you have any questions at all. We are always really keen to help in any way that we can.

We are also very proud of our highly popular eBay store, check us out there too.

Thank you for checking out our product.

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